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Valor EPC

FEED - Acid Gas Injection

  Project Background:

  • Midstream sour gas plant needed egress for their acid gas as the current egress was no longer feasible 
  • Acid Gas Injection well planned to be drilled near the facility to facilitate the new egress
  • Facilities (new and modification of existing) and pipelines would need to be designed/built to support

Solution & Execution:

  • Determine the water content, composition and temperatures ranges for the acid gas. This was highly variable and caused the greatest complication in the design
  • Based on the design conditions, determine what kind of conditioning would be required for the acid gas
  • Due to the length of pipeline and potential low flow rate of the acid gas, acid gas dehydration was selected to condition the gas
  • Pipeline design mostly complete, PLA acquired and land construction package complete as part of the FEED
  • Major equipment and acid gas valves were bid, evaluated and ready to order
  • Complete mechanical tie-in package was developed, bid and evaluated for execution at the next plant turn-around
  • Class III cost estimate produced. Built up from construction quantities and solid equipment bids
  • Existing equipment modifications (Amine, Compression, etc.) determined

Final Results:

  • FEED design fully vetted with all client stakeholders ensuring all parties would work together to get the project done effectively
  • Detailed FEED report produced for the client to be able to acquire full project funding

Project Highlights:

  

  1. Engineering was progressed well past FEED level of detail with the funds allocated to complete the FEED
  2. Review of entire design with operations allowed for an accurate tie-in package and HAZOP ready P&IDs to be created 
  3. Ready to order major equipment when the project is fully sanctioned

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