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Valor EPC

As-building program

As-building Program for Producer’s Legacy Facility

 Project Background:

  • A gas plant in Northern Alberta dating back to the 1980s.
  • Most of the drawings were lost in a past fire incident.
  • The client acquired the facility and discovered a lack of documentation.
  • Comprehensive as-building was needed to facilitate a facility HAZOP, allowing for future plant expansions and modifications.

Solution & Execution:

  • Valor EPC received a package containing twelve hand-drawn mechanical flowsheets, a PFD, a plot plan, and some site photos.
  • Hand-drawn images were drafted in AutoCAD before the site visit.
  • A project kickoff meeting with the client's PM and operations team determined the required level of detail and focus areas.
  • Valor deployed a skilled two-person team to the site to gather detailed information on piping, equipment, and instrumentation.
  • The as-building team worked diligently, sending daily redlined markups back to the home office for drafting.
  • Continuous communication and collaboration with client discipline leads and operations led to multiple revisions until the entire package met HAZOP quality standards.

Final Results:

  • A fully reviewed and approved as-built package was delivered in less than a month, including a plot plan, two PFDs, and seventeen P&IDs.
  • Fire and Gas P&IDs were developed.
  • The initial drawing package consisted of fourteen drawings, while the final IFC (Issued for Construction) package included forty drawings, with twenty-six new drawings created in the process.

Key Achievements:


  • Transformation from hand-drawn mechanical flow sheets to a CAD-drafted as-built package in less than four weeks.
  • Successful project completion with costs coming in 17% under budget.
  • The HAZOP process was highly successful, thanks to the quality of the as-built drawings. Valor efficiently integrated both HAZOP and IFC modifications within the original as-built budget.

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